Nexcellence Engineering Solutions (NES)

Helping Medical Device and Regulated Manufacturers improve operational performance through expert consulting, workforce development, and execution-focused coaching.

Why Choose NES?

Today's Manufacturing Challenges
  • Variability in operational practices across teams
  • Weak problem-solving culture
  • Inefficient supplier performance
  • Costly errors from poor technical translations
  • Fragmented floor management systems
Our Approach
  • Training & Coaching customized to your needs
  • Bilingual delivery (EN/ES)
  • Adapted to company size and maturity
  • Regulatory-conscious guidance

Consulting Services & Training

NES provides specialized consulting services and training tailored to the unique needs of medical device and regulated manufacturing. We focus on enhancing efficiency, ensuring compliance, and fostering continuous improvement across your operations.

Knowledge Transfer Strategies

Customize tailored Knowledge Transfer strategies to achieve your organizational goals on critical projects like Design Transfers, Line Transfers, and Capacity Increases.

Medical Device Manufacturing Fundamentals

Reduce variation, standardize and minimize human error via a customized training on GMP/GDP, Data Analysis, FMEA management, and Technical Writing to ensure compliance and quality in medical device production.

Process Validations

Transform validation from a documentation exercise into a business advantage with expert coaching on risk-based approaches, best practices, execution excellence, and sustainable compliance.

Strategic Supplier Selection & Development

Optimize your supply chain with our expert evaluation and risk assessment, ensuring reliable partnerships and robust performance.

Technical Translations for Manufacturing

Bridge language barriers with accurate, bilingual technical documentation, preventing costly errors and ensuring clear communication.

A3 Problem Solving Training

Empower your teams with the A3 methodology, a structured approach to identify, analyze, and resolve manufacturing challenges efficiently.

RCA Tools Training

Develop teams capable of identifying and eliminating true root causes, reducing recurring issues and strengthening CAPA effectiveness.

Manufacturing Operating System: Tier Management

Implement effective tiered meeting systems and instill shop floor discipline to drive daily performance and accountability.

Value Stream Mapping (VSM)

Learn to identify hidden waste, optimize processes, and create faster, more efficient value streams that improve operational performance and business results.

Medical Device Manufacturing Fundamentals

Defining basic expectations for compliant performance

Customized training provided to engineering or operational teams on GMP/GDP, Data Analysis, FMEA Application, or any other area where basic principles are required to ensure success in performance while complying with industry standards.

Good Manufacturing and Documentation Practices (GMP/GDP)

Ensuring consistent quality and safety in production processes with special focus on risk and customer impact

Knowledge Transfer

Set your team for success with a customized training and follow-up strategy to ensure company's goals are achieved on projects like Design Transfer, Capacity Increase and Line Transfers.

Data Analysis

Learn to understand data before it is used on decision making processes to ensure successful data-risked assed results

FMEA Application

Go over basic expectation on how to use FEMA documentation to support decision making processes across different industry applications

FORMAT: Training is customized to the organization's need with special focus on real case-scenarios for each application.

PROCESS VALIDATIONS

Transform validation from a compliance requirement into a strategic advantage through practical training, proven industry best practices, and expert coaching based on real-world execution experience.

  • Customized training aligned with current regulatory expectations and industry best practices.
  • Practical, real-world case studies drawn from decades of validation and manufacturing experience.
  • Process Validation fundamentals for engineers and professionals new to validation.
  • Advanced skill development for Validation, Quality, and Manufacturing teams.
  • Strategic coaching to develop risk-based validation approaches that support regulatory compliance, accelerate project timelines, and optimize resource utilization.

Strategic Supplier Selection & Development

Goal: Build a reliable, scalable, and low-risk supply chain that supports your growth and protects your operation.

Capability & Scalability

Evaluate suppliers' ability to meet current and future demands.

Competencies & Strategic Sourcing

Identify the best suppliers by analyzing technical capabilities, quality systems, and strategic fit.

Risk-Based Assessment

Identify potential risks (quality, regulatory, logistical) before they become costly problems.

Delivery

1-2 day site visits + 3-day reporting cycle.

Outcome

Clear supplier scorecards, risk matrix, recommended actionable improvement plans, and go-forward recommendations.

Technical Translations for Manufacturing

Goal: Eliminate costly errors, misunderstandings, and compliance risks caused by inaccurate technical documentation in global operations

Manufacturing Procedures

Accurate and operator friendly translation of manufacturing procedures, including process instructions and safety protocols.

Quality Processes

Clear translations of quality control documentation, including inspection criteria and compliance standards.

Material Specifications

Precise translation of material specifications, including part details and requirements.

Key Advantage: Translations performed by personnel with ample industry experience in technical terminology

Delivery: Based on word count and complexity. All translations reviewed by bilingual engineers.

A3 Problem Solving Training

Goal: Building a Strong Culture of Structured Problem Solving.

This four-step process provides a structured approach to problem solving, moving from definition to implementation and standardization.

Differential:

Focused on A3 mentality and not the template

Real manufacturing examples from regulated environments

Format:

8 hours class, includes hands-on practice. Remote or in person. Can be combined with RCA Training.

RCA Tools

Goal: Develop teams capable of identifying and eliminating true root causes, reducing recurring issues and strengthening CAPA effectiveness.

Is-Is Not

Clearly define the problem and narrow the scope - GEMBA combined

Contradiction Matrix

Evaluate theories based on facts and data

Process mapping

State of the process and where exactly the problem is taking place - GEMBA combined

FishBone

Identify potential factors based on 6 M's analysis

Method:

On line or Classroom class. Two hrs per tool to explain and practice. Practical exercises with real examples from your operation. Customized with your CAPA training program

KEY OUTCOME:

  • Faster investigations
  • Stronger CAPAs
  • Reduced repeat deviations
  • Improved audit readiness
  • Increased problem-solving capability

Manufacturing Operating System: Tier Management

Bring Discipline, Visibility, and Accountability to Your Shop Floor

Goal: Prepare your organization for an effective Tiered Meeting System that reduces daily firefighting, improves communication, and drives continuous improvement at all levels.

Key Components:

Tier Level Meetings

Design and implementation of Tier Level Meetings (Tier 1 to Tier 4)

KPIs & Visual Management

Definition of meaningful KPIs and visual management boards

Structured Problem Escalation

Structured problem escalation process

Leadership Coaching

Leadership coaching for sustainable execution

Tool Integration

Integration with A3 and RCA problem-solving tools

Expected Outcomes:

Faster identification and resolution of issues

Better cross-functional communication

Increased team engagement and ownership

Format: 8 hr class (remote or classroom) to explain fundamentals of Tier Management, implementation process, value added to the organization, and review real case scenarios. Further consulting (separately) to assist the organization in the principles of implementation and guidance on KPI's

VALUE STREAM MAPPING (VSM)

Objective: Equip participants with the knowledge and practical skills to map, analyze, and improve value streams, enabling them to identify improvement opportunities, eliminate waste, and drive measurable operational results.

Most organizations don't suffer from a lack of effort—they suffer from hidden waste, disconnected processes, and missed opportunities. Our Value Stream Mapping training and coaching equips leaders and teams with a proven methodology to visualize end-to-end workflows, identify bottlenecks, eliminate non-value-added activities, and accelerate business performance.

  • Participants learn how to transform complex operations into streamlined, customer-focused value streams that improve productivity, reduce lead times, increase profitability, and create a culture of continuous improvement.
  • This is not just a training course; it is a practical roadmap for leaders who want measurable results and sustainable competitive advantage.

FORMAT: 8hr class to go over fundamentals, structure, application and exercises for participants to drive VSM activities.

About the Consultant

Antonio Valadez is an Engineering professional with 30 years of experience in the Medical Devices Industry with different leadership roles delivering measurable results in process improvement, design transfer, and operational optimization within regulated environments. Recognized for leading complex projects, streamlining manufacturing processes, and driving cost-effective, scalable solutions. Demonstrated success in building high-performance teams, mentoring technical talent, and fostering a culture of continuous improvement. Specialized in regulated environments and passionate about helping organizations implement practical, scalable solutions.

Contact Info: [email protected] | +1 650-464-5663

Let's Improve Your Operation Together

Ready to reduce costs, increase productivity, and build a stronger problem-solving culture?

Schedule a free 30-minute diagnostic call

We'll discuss your biggest operational challenges

I'll give you honest feedback and possible solutions

Contact Information:

Antonio Valadez

Nexcellence Engineering Solutions (NES)

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